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Polymer Technology (Plastic)

This course focuses on the production of plastic products through the injection molding process. In addition, focusing on the properties and characteristics of plastics (polymers) for the process of molding, extrusion, compression, vacuum forming and some supporting processes in producing plastic-based products.

The trainees will also learn how to prepare materials, tools, molds as well as identify the types of injection molding machines for product production. After that, trainees will learn the production supervision process such as identifying, repairing, preventing product problems, inspecting the quality and physical properties of the product.

The trainees will also be exposed to the management part to plan and control the operation of the company as well as maintenance and the correct method of operating the machine.

 

List of Modules

Semester 1 / Level 1

CODE MODULE NAME
Core Subject
E01-01-11 Workshop practice and safety
E01-01-12 Material management
E01-01-13 Fundamental of Mould
E01-01-14 Technical drawing
E01-01-15 Mould installation
E01-01-16 Fundamental of injection moulding
General Subject
MT1121 Mathematics 1
PH1081 Physic 1
IT1061 Computer Application 1
PI1031 / PM1041 Islamic studies 1 / Morale studies
TE1091 Technical english 1

 

Semester 2 / Level 2

CODE MODULE NAME
Core Subject
E01-02-11 Auxiliary equipment fuction
E01-02-12 Mould set-down process
E01-02-13 Basic machine maintenance
E01-02-14 Computer aided design
E01-02-15 Plastic processing technology
General Subject
MT2121 Mathematics 2
PH2081 Physic 2
PI2031 / PM2041 Islamic studies 2 / Morale studies 2
TE2091 Technical English 2

 

Semester 3 / Level 3

CODE MODULE NAME
 Core Subject
E01-03-11 Production Monitoring
E01-03-12 Production Material Requirement
E01-03-13 Production Process Activity
E01-03-14 Injection moulding process activity
E01-03-15 Essentioal Part modeling By Cad
 General Subject
MT3121 Mathematic 3
ES3111 Engineering Science 3
PI3031 /PM3041 Islamic studies 3 / Morale studies 3

 

Semester 4 / Level 4

CODE MODULE NAME
E01-04-11 Process improvement
E01-04-12 Supervisory
E01-04-13 Plastic testing
E01-04-14 Advanced Part Modelling By Cad
E01-04-15 Product defect analysis
E01-04-16 Basic printing process

 

Facility

  • Workshops equipped with machines such as Injection Moulding, Blow Moulding, Blown Film and so on that meet the needs of the
  • A computer laboratory equipped with computers according to the latest specifications and engineering software used in industry and air-conditioned.
  • A testing laboratory equipped with plastic product testing
  • Lecture

 

Certification

  • Industrial Technician Certificate by the Human Resources Department (JTM) using the PNGK and GPA
  • Malaysian Skills Certificate Level 1, 2 & 3 by the Skills Development Department (JPK).

 

Outdoor Activities

  • 2024 - Pingat Perak dalam Creativity  & Innovative Technology Competition (CITEC) 2024 at ADTEC Melaka
  • 2023 - Bronze Medal in Creativity  & Innovative Technology Competition (CITEC 2023)
  • 2021 - Silver Medal in National Innovation & Invention Competition Through Exhibition 2021
  • Industrial visit to ILP Bukit Katil for hands-on training on Vacuum Forming
  • An industrial tour of the HICOM Teck See factory in Shah Alam, Selangor to give exposure to students related to vehicle component injection molding technology involving the use of Injection Molding machines and various molds in the industrial

 

Career Prospects

  • Employment opportunities are mostly in the manufacturing industry and factories that make goods based
  • Graduates of this course can get jobs as o Assistant manager of plastic production
    • Penyelia kilang
    • Pelukis pelan
    • Factory Supervisor
    • Planner 
  • They also have the opportunity to further their education up to the Malaysian Skills Certificate (SKM) Level 3 & 4 (Diploma Equivalent) and Level 5 (Degree Equivalent) at advanced skills institutes such as ADTEC, JMTI and others.

 

Training Equipment (Main)

 

1) Mesin Blow Moulding

  • Machine Type : SMC 5000 T
  • FUNCTION : The machine can produce plastic bottles

 

2) Injection Molding Machine 100 Tonnes

  • MODEL : SUMITOMO SE 100EV
  • FUNCTION: This machine can perform the production process of plastic products formed by molds (mould)

 

3) 60 Ton Injection Moulding Machine

  • MODEL : DEMAG
  • FUNCTION: This machine can perform the production process of plastic products formed by molds (moulds)


 

4) 50 Tonne Mesin injection Moulding Machine

  • MODEL : BATTENFELD
  • FUNCTION: This machine can perform the production process of plastic products formed by molds (moulds)

  1. Software
  2. i) CAD (AUTOCAD 2D & 3D)
  3. ii) CAM (MASTERCAM 2D & 3D)

  iii) SolidWork (Solid modelling computer-aided design)

 

Student/lecturer activities in the workshop

 

The lecturer is showing how to remove the effect of rust on the Plate Mold Hot Runner

 

 

The lecturer is demonstrating the use of injection molding machines

 

The lecturer shows the correct way how to install the Hot Runner Mold with the correct and accurate method

The lecturer shows the correct way how to install the Hot Runner Mold with the correct and accurate method

 

 

Students clean the surface of the Top Plate Mold Hot Runner using a hand grinder to ensure the rust on the plate is removed, to extend the life of the mold